OIA 2025 5625 DPM Trousers Enclosure 2.pdf

HQNZDF

Number:  NZDFS080405
RNZN

Dated:
9 April 2008
NZ ARMY
X

RNZAF

NEW ZEALAND DEFENCE FORCE
SPECIFICATION

Prepared by
Yakka Apparel Solutions Ltd
and
Issued on Behalf of
The Chief of Defence Force

TROUSER FIRE RETARDANT DPM
This specification supersedes
YASL0272 dated 1 May 2006
DCA980015E dated 22 September 1998

NSN RANGE
8415-98-206-3736
8415-98-206-3752 / 3771
Details of specific NSNs at Annex A

 CROWN COPYRIGHT.   This specification, including drawings, patterns or markers is subject to Crown
copyright. This document may not be reproduced without the permission of the Relationship Manager
Clothing, Joint Logistic and Support Organisation, New Zealand Defence Force, Private Bag 902, Upper
Hutt 5140, New Zealand.
NZDFS080405  9 April 2008

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RECORD OF AMENDMENTS

Amdt
Dated
Amended
Comment
Amended By
NZDF Sponsor
1.
9/4/2008
Format
Updated to the new format
s.9(2)(a)

2.
01/09/2011
Physical
Garment standards added

s.9(2)(a)
requirements
3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

NZDFS080405  9 April 2008

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CERTIFICATE OF SPECIFICATION ACCEPTANCE

TECHNICAL AUTHORITY
Specification NZDFS080405 is complete and ready for sponsor acceptance:

s.9(2)(a)
Research & Development Manager, YASL
Date:

VERIFICATION IN ORDER FOR APPROVAL

s.9(2)(a)

Single Service Rep (Army)               Single Service Rep (Navy)                Single Service Rep (Air Force)
Date:
Date:

Date:

INTRODUCTION INTO SUPPLY CHAIN APPROVED

s.9(2)(a)
Relationship Manager Clothing
Date:

INTRODUCTION INTO SERVICE APPROVED


    Project Sponsor:
  Service:   Date:

NZDFS080405  9 April 2008

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CONTENTS

1
SPECIFICATION HISTORY .................................................................................................................... 5
2
SCOPE ..................................................................................................................................................... 5
3
PACKAGING, MARKING & DELIVERY ................................................................................................. 5
4
INSPECTION ........................................................................................................................................... 5
5
USE OF SPECIFICATION ....................................................................................................................... 5
6
DESIGN ................................................................................................................................................... 5
7
MATERIALS ............................................................................................................................................ 5
8
SEWING................................................................................................................................................... 6
9
MANUFACTURE ..................................................................................................................................... 6
REFERENCE IDENTIFICATION RECORD .................................................................................................... 9
ILLUSTRATION ............................................................................................................................................ 10
MEASUREMENTS ........................................................................................................................................ 12
MEASUREMENTS ........................................................................................................................................ 13
COMPONENT MEASUREMENT CHART .................................................................................................... 14
LABELS ........................................................................................................................................................ 15
PHYSICAL REQUIREMENTS ...................................................................................................................... 16
L*A*B* COLOUR TESTS .............................................................................................................................. 17
ATTRIBUTE CHECKLIST ............................................................................................................................ 18
INFORMATION SHEET ................................................................................................................................ 19

NZDFS080405 9 April 2008

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1
SPECIFICATION HISTORY
1.1
This specification was created as a result of R&D project 220.
1.2
April 2008: Updated specification to the new format and fabric details were inserted.
2
SCOPE
2.1
This specification defines the minimum requirements for the manufacture of a Trouser Fire
Retardant DPM to be worn as a fire protective trouser by New Zealand Army personnel.
2.2
If the contractor desires to alter the design, material, components or manufacturing
techniques of an item; written details, together with appropriate samples, are to be
forwarded to YASL agent. The request only becomes authorised on issue of a Specification
Variation Permit.
3
PACKAGING, MARKING & DELIVERY
3.1
Packaging, marking and delivery shall be in accordance with the terms of the contract.
3.2
Items are to be individually bagged and bar-coded.
4
INSPECTION
4.1
Inspection shall be carried out in accordance with the terms of the contract.
5
USE OF SPECIFICATION
5.1
This specification is to be used for Defence contracts only and is to be returned to NZDF’s
agent when an amendment is issued and at the end of each contract. Use of this
specification for other than Defence contracts may result in legal action.
6
DESIGN
6.1
Slide fastener fly front,
6.2
Waistband, front pleat, corps belt loops attached with reinforcing strips inside trouser.
6.3
Slanted side pockets, hip pocket with button cover, thigh bellows pockets with button
closure and flap with buttonhole bearer.
6.4
Reinforcement patches at seat and knees, draw-cord in leg hems.
7
MATERIALS

7.1
Contractor Supplied Materials: The following items shall be supplied by the contractor or
an alternative could be sourced and used only if approved in writing by NZDF’s agent:
a.
Cloth: 93%Nomex fibre, 5% Kevlar fibre and 2% Anti-static fibre, disruptive
pattern, twill weave.
NZDFS080405  9 April 2008

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(1)
Weight:

175g/m2
(2)
Weave:

    2/1 Twill (Fabric Physical Requirements: Annex E)
(3)
Colour:

    DPM (L*A*B* colour Test: Annex F)
b.
Buttons: Five, 27 ligne 17mm, four hole, urea, saucer shaped.
c.
Cord: 100% cotton blue / or black, pre shrunk:
(1)
Leg:  Braided tube lace, 4mm diameter, 80cm long.
d.
Slide Fastener: 5 coil, one way, and colour to match.
e.
Thread: Nomex, colour to match, stitching and over locking thread as per current
commercial practice.
f.
Label: One manufacturer’s / size and one care; or one, two sided if preferred.
Pre-shrunk, woven fabric detailed in Annex D.
(1)
Insert the manufacturer’s name and year of manufacture and the size.
(2)
Note that all labels are placed inside the garment and that trade names
and brand labels are not to be attached or displayed on the outside of the
garment at any time.
8
SEWING
8.1
Stitch Type:
a.
Lockstitch:   All seams, waistband and pocket bags.
b.
Over lock:
All raw edges.
c.
Flat Fell:  out leg and centre back seam.
d.
Bar Tack:  Fly, side pocket mouths, hip pocket, belt loops, cord at  cuff.
e.
Buttons: Buttons shall be double sewn, through all four holes in the button.
8.2
Seam Allowance:  1.5cm flat fell seams and 1cm for remainder.
8.3
Finish: Cleanly finished, free of stains with all loose threads removed.   All raw edges
shall be over locked, or turned under.
8.4
Top Stitching:  All must be evenly stitched, with no breaks in the line of stitching.   Back
tacking must be clean and straight.   Tension on the machine must be set correctly, so as
not to create any roped or fluted edges; short, long, loose or tight stitches.
9
MANUFACTURE
9.1
Dart:  Securely finished at back hip, positioned as illustrated.
9.2
Fly:
a.
Standard construction with button bearer, top stitched 3.5cm from edge.
b.
Fly piece extends to fork seam.
NZDFS080405  9 April 2008

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c.
Double row of stitching and bar tack at base of fly.
9.3
Pockets:
a.
Bellows:
(1)
Facing double turned and top stitched down for button reinforcement.
(2)
Edges of bellows mitred edge stitched.
(3)
Positioned and edge stitched to trouser as illustrated.
(4)
Flap top stitched 8mm from edge.
(5)
Buttonhole bearer bagged 6mm topstitched and buttonholed 2.5cm long,
centred and set back 1cm from mitre.
(6)
Attached to flap and back tacked on edge..
(7)
Flap positioned as illustrated, folded down and top stitched 8mm from
edge.
(8)
Button attached to pocket to register with buttonhole.
b.
Side Pockets:  Self lined and mouth top stitched 8mm from edge. Bar tacked at
base and 4cm below waistband.
(1)
Pocket bag: Ensure bag is keep free and do not tack bottom of front
loops through pleats.
c.
Hip Pocket:
(1)
Raw edge turned under and edge stitched, buttonholed 2.5cm long,
centrally positioned 5cm from folded edge.
(2)
Folded edge turned down to create button cover, and anchored with
vertical row of stitching 6cm each side of raw pocket edge. Edge stitch
along open edge of flap to vertical row of stitching. Bar tacked at base of
vertical stitching.
(3)
Pocket positioned as illustrated and edge stitched down, bar tacked
either side of pocket mouth.
(4)
One button sewn to trouser, through seat patch, to register with
buttonhole.
9.4
Belt Loops:
a.
Edge stitched, securely bar tacked at each end, reinforcement strips under bar
tacking.
b.
Six loops one each placed in front of centre front side 6cm from centre front, one
on each side seam and one each side 5cm from centre back.
9.5
Pleat:  Pleated towards front and top stitched down 3cm with reverse tack at end.
9.6
Waistband:
a.
Self lined and edge stitched.
NZDFS080405  9 April 2008

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b.
Centre front horizontal buttonhole 2.5cm long, set back 1cm from left end and
centrally positioned.
c.
Button sewn to left end to register with buttonhole.
9.7
Reinforcement Patches:
a.
Seat:  Edges turned under and stitched on inside of trouser as illustrated.
b.
Knees: Edges turned under and twin stitched to outside of trouser as illustrated.
9.8
Hem:
a.
Two buttonholes 10cm apart and 2cm long and positioned as illustrated.
b.
Casing formed by double turning up hem 2cm wide.
c.
Cord threaded and bar tacked at inside leg.
9.9
Label:  Sewn onto waistband above right side seam, horizontal stitching only to allow draw-
cord to pass through.

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ANNEX A TO
NZDFS080405

REFERENCE IDENTIFICATION RECORD

TROUSER FIRE RETARDANT DPM

(Reference Identification Number for National Codification Bureau use only)
Reference Identification Record
Size
NATO Stock No
(NSN)
(a)
(b)
(c)
NZDFS080405/72R
Regular 72
8405-98-206-3736
NZDFS080405/76R
Regular 76
8405-98-206-3752
NZDFS080405/80R
Regular 80
8405-98-206-3753
NZDFS080405/84R
Regular 84
8405-98-206-3754
NZDFS080405/88R
Regular 88
8405-98-206-3755
NZDFS080405/92R
Regular 92
8405-98-206-3756
NZDFS080405/96R
Regular 96
8405-98-206-3757
NZDFS080405/100R
Regular 100
8405-98-206-3758
NZDFS080405/104R
Regular 104
8405-98-206-3759
NZDFS080405/108R
Regular 108
8405-98-206-3760
NZDFS080405/72T
Tall 72
8405-98-206-3761
NZDFS080405/76T
Tall 76
8405-98-206-3762
NZDFS080405/80T
Tall 80
8405-98-206-3763
NZDFS080405/84T
Tall 84
8405-98-206-3764
NZDFS080405/88T
Tall 88
8405-98-206-3765
NZDFS080405/92T
Tall 92
8405-98-206-3766
NZDFS080405/96T
Tall 96
8405-98-206-3767
NZDFS080405/100T
Tall 100
8405-98-206-3768
NZDFS080405/104T
Tall 104
8405-98-206-3769
NZDFS080405/108T
Tall 108
8405-98-206-3770
NZDFS080405/SPEC
Special
8405-98-206-3771
NZDFS080405 9 April 2008

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ANNEX B TO
NZDFS080405

ILLUSTRATION

TROUSER FIRE RETARDANT DPM

1
FRONT

NZDFS080405 9 April 2008

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ILLUSTRATION

TROUSER FIRE RETARDANT DPM

2
BACK

NZDFS080405 9 April 2008

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ANNEX C TO
NZDFS080405

MEASUREMENTS

TROUSER FIRE RETARDANT DPM

All measurements are in centimetres. Measurement variance of 1cm allowed.

Pattern Measurements
  Size
Topside
Underside
Topside
Underside
Out-leg
In-leg
seam

square at
square at
seam
fork
Hem       Waist
Hem Waist
fork

(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
72R
22.7
21.1
26.8
22.4
33
41.3
109.5
85
76R
23
21.9
27.1
23.6
34
42.4
110
85
80R
23.3
22.7
27.4
24.8
35
43.5
110
85
84R
23.6
23.5
27.7
26
36
44.6
110.5
85
88R
23.9
24.3
28
27.1
37
45.7
111
85
92R
24.2
25.1
28.3
28.4
38
47
111.5
85
96R
24.5
25.9
28.6
29.6
39
48.4
112
85
100R
24.8
26.7
28.9
30.9
40
49.5
112.5
85
104R
25.1
27.5
29.2
32.2
41
50.8
113
85
108R
25.4
28.3
29.5
33.5
42
52
113.5
85
72T
22.7
21.1
26.8
22.4
33
41.3
117.5
93
76T
23
21.1
27.1
23.6
34
42.4
118
93
80T
23.3
22.7
27.4
24.8
35
43.5
118
93
84T
23.6
23.5
27.7
26
36
44.6
118.5
93
88T
23.9
24.3
28
27.1
37
45.7
119
93
92T
24.2
25.1
28.3
28.4
38
47
119.5
93
96T
24.5
25.9
28.6
29.6
39
48.4
120
93
100T
24.8
26.7
28.9
30.9
40
49.5
120.5
93
104T
24.1
27.5
29.2
32.2
41
50.8
121
93
108T
25.4
28.3
29.5
33.5
42
52
121.5
93

NZDFS080405  9 April 2008

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MEASUREMENTS

TROUSER FIRE RETARDANT DPM

All measurements are in centimetres. Measurement variance of 1cm allowed.

Size
Body Measures
Garment Measures

Waist
Seat
Waist
Seat
Inside Leg
(a)
(b)
(c)
(d)
(e)
(f)
72 Regular
72
91
72
100
80
76 Regular
76
95
76
103
80
80 Regular
80
99
80
107
80
84 Regular
84
103
84
112
80
88 Regular
88
107
88
116
80
92 Regular
92
111
92
121
80
96 Regular
96
115
96
127
80
100 Regular
100
119
100
132
80
104 Regular
104
123
104
137
80
108 Regular
108
127
108
143
80
72 Tall
72
91
72
100
88
76 Tall
76
95
76
103
88
80 Tall
80
99
80
107
88
84 Tall
84
103
84
112
88
88 Tall
88
107
88
116
88
92 Tall
92
111
92
121
88
96 Tall
96
115
96
127
88
100 Tall
100
119
100
132
88
104 Tall
104
123
104
137
88
108 Tall
108
127
108
143
88
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COMPONENT MEASUREMENT CHART

TROUSER FIRE RETARDANT DPM

All measurements are in centimetres. Measurement variance of 1cm allowed.

Finished Measurements of Components
(a)
(b)
Waistband
width
4.5cm
Corps belt loop
width
2.5cm

minimum length between bar tacks
10.0cm
Side pocket opening

22.0cm
Bellow pocket
width
21.0cm

length
24.0cm
Bellow
width
3.5cm
Bellow flap
width
22.0cm

depth at centre
8.0cm

depth at side
5.0cm
Hip pocket
width
18.0cm

left length
19cm

right length
15cm
Hem

2.0cm
NZDFS080405 9 April 2008

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ANNEX D TO
NZDFS080405

LABELS

TROUSER FIRE RETARDANT DPM

IDENTIFICATION LABEL
(Not to Scale)

NZ DEFENCE FORCE PROPERTY

Manufactured by


Manufacturer’s Name or Trade Mark

35mm

Size: …………. NIIN: ……………………………….

Name: ………………………………………………..

Service No: …………………………………………...
Year of Manufacturer

: ………………………………

55mm

CARE LABEL
(Not to Scale)

  ------------------------------------------------------------------


93%Nomex/ 5% Kevlar/2% Anti-static fibre

Machine washable in hot water (max 60º)
Tumble dried at maximum 130º, do not over dry
Do not bleach
Can be ironed or steam ironed at maximum setting

Dry Cleanable
P

NOTE:
One label may be used, printed with manufacturer on front and care instructions on back.
All lettering to be Helvetica Medium.

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ANNEX E TO
NZDFS080405

PHYSICAL REQUIREMENTS

TROUSER FIRE RETARDANT DPM

Cloth: 93% Nomex / 5% Kevlar / 2% Anti-static, 175 g/m²
Construction
2/1 Twill (9685)
Composition
93% Nomex / 5% Kevlar / 2% Anti-static
Colour
Base: Tan Khaki   Print: DPM
Weight
175gsm (9684)
Width (Usable)
147cm minimum
Flammability (STD AS1441. 13)
Burn Time: 0 sec Char: 90mm max.
Wash Shrinkage (STD AS2001.5.4(2B)
Warp: < 3%  Weft: < 3%
Abrasion Resistance (STD AS2001.2.25- 9kPa)
> 30,000 cycles
Pilling resistance (Pill Box) (STDISO12945-1)
Min. 4
Breaking force (STD 2001.2.3)  (9684)
Warp: Min.900N,  Weft: Min. 500N
Tearing Force: (STD 001.2.10)  (9684)
Warp: Min. 40N,  Weft: Min. 30N
Colourfastness (STD AS2001.4.3) wet & dry
Min. 3-4
Colourfastness (STD AS2001.4.8) shade & stain  Min. 4

IRR rating
Dark Green
Spec: 55-65
Brown
Spec: 40-50
Black
Spec: < 25
Khaki
Spec: < 25

All garment are made to a level 1 (Wildland fire fighting) protection ISO 15384: 2003, MOB)

Explanation is as follows:
  Garments are suitable for use on its own at small fires in the open air and at other non-fire
incidents where only minimum protection is required.
  The below listed garments must be worn as a base garment only at times where higher levels of
protective clothing are worn.

NZDFS080405  9 April 2008

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ANNEX F TO
NZDFS080405

L*a*b* COLOUR TESTS

TROUSER FIRE RETARDANT DPM

Mustard
+5%
-5%
(a)
(b)
(c)
(d)
L*
42.88
45.02
40.74
a*
9.76
10.25
9.27
b*
24.73
25.97
23.49

Green
+5%
-5%
(a)
(b)
(c)
(d)
L*
33.05
34.70
31.40
a*
2.97
3.12
2.82
b*
16.46
17.28
15.64

Brown
+5%
-5%
(a)
(b)
(c)
(d)
L*
22.43
23.55
21.31
a*
7.90
8.30
7.50
b*
6.94
7.29
6.59

Black
+5%
-5%
(a)
(b)
(c)
(d)
L*
18.73
19.67
17.79
a*
1.38
1.45
1.31
b*
2.86
3
2.72

DPM Print example:

NZDFS080405 9 April 2008

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ANNEX G TO
NZDFS0804058

ATTRIBUTE CHECKLIST

TROUSER FIRE RETARDANT DPM

ATTRIBUTE
COMMENT
a
Fly stitching
Straight and secure
b
Bar tack at base of fly
Present
c
Slant pockets
Secure at side seam
d
Slant and hip pocket
Bar tacks each end of pocket mouths
e
Belt loops
Not caught in pleats and attached securely
f
Belt loops
Correctly positioned
g
Waistband
Stitching correct
h
Button
Sewn on securely and positioned correctly
i
Topstitching
Even
j
Legs
Not twisting, hanging straight
k
Fabric
No flaws
l
Back pocket
As illustrated
m

n

o

p

q

r

s

t

u

v

w

NZDFS080405  9 April 2008

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ANNEX H TO
NZDFS080405

INFORMATION SHEET

TROUSER FIRE RETARDANT DPM

PRODUCT DESCRIPTION: Trouser Fire Retardant DPM to be worn as a fire protective trouser by New
Zealand Army personnel.

SIZES:

Size
Niin’s
72R
Size
Niin’s
8405-98-206-3736
72T
8405-98-206-3761
76R
8405-98-206-3752
76T
8405-98-206-3762
80R
8405-98-206-3753
80T
8405-98-206-3763
84R
8405-98-206-3754
84T
8405-98-206-3764
88R
8405-98-206-3755
88T
8405-98-206-3765
92R
8405-98-206-3756
92T
8405-98-206-3766
96R
8405-98-206-3757
96T
8405-98-206-3767
100R
8405-98-206-3758
100T
8405-98-206-3768
104R
8405-98-206-3759
104T
8405-98-206-3769
108R
8405-98-206-3760
108T
8405-98-206-3770
Special
8405-98-206-3771


WEIGHT: 600grms

MATERIALS: 93% Nomex / 5% Kevlar / 2% Anti-static

COLOUR: DPM

FEATURES:
  Waistband , slide fastener fly front, front pleat, corps belt loops attached with  reinforcing strips
inside trouser.
  Slanted side pockets, hip pocket with button cover, thigh bellows pockets with button closure and
flap with buttonhole bearer.
  Reinforcement patches at seat and knees, draw-cord in leg hems.

CARE INSTRUCTIONS:
  Machine washable in hot water (max 60º)
  Tumble dried at maximum 130º, do not over dry
  Do not bleach
  Can be ironed or steam ironed at maximum setting
  Dry Cleanable   P


NZDFS080405  9 April 2008

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MEASUREMENT CHART: All measurements are in centimetres. Measurement variance of 1cm allowed.
Size
Body Measures
Garment Measures

Waist
Seat
Waist
Seat
Inside Leg
(a)
(b)
(c)
(d)
(e)
(f)
72 Regular
72
91
72
100
80
76 Regular
76
95
76
103
80
80 Regular
80
99
80
107
80
84 Regular
84
103
84
112
80
88 Regular
88
107
88
116
80
92 Regular
92
111
92
121
80
96 Regular
96
115
96
127
80
100 Regular
100
119
100
132
80
104 Regular
104
123
104
137
80
108 Regular
108
127
108
143
80
72 Tall
72
91
72
100
88
76 Tall
76
95
76
103
88
80 Tall
80
99
80
107
88
84 Tall
84
103
84
112
88
88 Tall
88
107
88
116
88
92 Tall
92
111
92
121
88
96 Tall
96
115
96
127
88
100 Tall
100
119
100
132
88
104 Tall
104
123
104
137
88
108 Tall
108
127
108
143
88

Photo View:

NZDFS080405 9 April 2008

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