This is an HTML version of an attachment to the Official Information request 'Voltage upgrades to existing lines'.

 
 
North Island 400 kV Upgrade Project 
 
Investment Proposal 
 
Part I – Project Description and Project Plan 
 
 
 
 
 
 
 
 
© TRANSPOWER NEW ZEALAND LIMITED 2005.  ALL RIGHTS RESERVED

 
1 
SUMMARY ....................................................................................................................................... 3 
2 
PROJECT DESCRIPTION ............................................................................................................... 3 
2.1 
General..................................................................................................................... 3 
2.2 
400 kV Overhead Transmission Line ....................................................................... 4 
2.3 
400 kV Underground Cable...................................................................................... 6 
2.4 
400/220 kV Substations ........................................................................................... 7 
3.1 
Investigation Process ............................................................................................... 9 
3.2 
Environmental Process ............................................................................................ 9 
3.3 
Property Rights Acquisition Process ...................................................................... 10 
3.4 
Engineer/Procure/Construct Process..................................................................... 11 
3.5 
Critical Timeframes and Milestones ....................................................................... 11 
APPENDIX IA - TRANSMISSION SCHEMATIC OF PROJECT (SIMPLIFIED) ...................................... 14 
APPENDIX IB - MAP OF ROUTE OPTIONS .......................................................................................... 15 
APPENDIX IC - NORTH ISLAND 400 KV PREFERRED UNDERGROUND CABLE ROUTE ................ 16 
APPENDIX ID -  NORTH ISLAND 400 KV GRID UPGRADE PROJECT CRITICAL PATH TIMELINE .. 17 
 
Part I – Project Description and Project Plan 
2

1 Summary 
 
 
Part I introduces the proposed investment and sets out: 
 
•  the technical description of Transpower’s proposed investment;  
•  the various processes required to implement the proposed investment; and 
•  the expected timeframes of undertaking each process. 
 
The four key processes required to be undertaken to complete the proposed 
investment are:   
 
•  investigations including preliminary environmental, property and engineering 
work; 
•  environmental processes including securing designations and consents;  
•  acquisition of property rights; and  
•  engineering design, equipment procurement, construction
 
Transpower has concluded in Part II of this submission that the proposed investment 
is required to be commissioned by pre-winter 2010 to ensure Transpower’s grid 
reliability standards are met in the upper North Island. The timeframes are tight for 
each of the above processes if the commissioning date is to be achieved. 
 
The critical dates required to be met to avoid delays to the commissioning of the 
proposed investment are: 
 
•  registration of interest in transmission line construction: Completed (August 
2005) 
•  lodgement of the notice of requirement: 13 April 2006 
•  commencement of compulsory acquisition process for property rights if 
required: 14 April 2006 
• commencement of tender process for the engineering, equipment 
procurement and construction contract: 10 April 2006 
 
 
2 Project 
Description 
2.1 General 
 
The proposed investment is the construction of a 400 kV transmission 
interconnection between the existing Whakamaru and Otahuhu substations, 
including: 
 
• 
A 400 kV, double circuit, steel lattice tower, overhead transmission line of 
approximately 190 km from a new Whakamaru North substation to a new 
underground cable to overhead line transition station near Ormiston Road 
(south of Otahuhu substation).  
Part I – Project Description and Project Plan 
3

• 
A 400 kV, double circuit, underground cable from the underground cable 
to overhead line transition station near Ormiston Road into Otahuhu 
substation with a route length of approximately 9 km. 
 
• 
Two new 400/220 kV 500 MVA interconnector transformers and 
associated substation works at the new Whakamaru North substation. 
• 
Two new 400/220 kV 500 MVA interconnector transformers and 
associated substation works at the existing Otahuhu substation. 
• 
Dismantling and removal of all the Arapuni to Pakuranga 110 kV line, 
making good the affected land and consequential works at Pakuranga. 
 
A schematic diagram of the proposed investment is included in Appendix I-A. 
 
2.2  400 kV Overhead Transmission Line 
 
The 400 kV overhead transmission line will run from the new Whakamaru North 
substation to a new underground cable to overhead line transition station near 
Ormiston Road.  The transition station will connect the overhead line to underground 
cables and will require the construction of a small station yard to enclose the works.  
The transition station is approximately 9 route kilometres south of Otahuhu 
substation. 
 
2.2.1  Design Parameters 
 
The anticipated key design parameters for the 400 kV overhead transmission line are 
as described in Table 2-1: 
 
Item 
Value 
Number of Circuits 

Route Length 
190 km 
Line Rating 
1200 MVA 
Max Operating Temp 
50 Deg C 
Nominal System Voltage 
400 kV 
Conductors 
Twin conductors @ 460mm spacing  
Earthwire System 
Twin earthwires: 1-OPGW and 1-SC/AC  
Structure types 
Double circuit lattice steel Tower types – 
Standard Suspension, Angle Heavy 
Suspension, Light  Strain, Heavy Strain/Dead 
End 
Maximum Electric Field Strength 
In accordance with ICNIRP1 Guidelines 
Maximum Magnetic Flux Density 
In accordance with ICNIRP Guidelines 
Audible Noise Level 
45dBA (±1 dBA) 
Radio Frequency Interference (RFI) 
Compliance with NZS6869:2004 
Easement Width 
Minimum width based on Audible Noise. 
Maximum width based on Conductor Swing. 
Minimum width of 65 m 
Table 2-1: Key Design Parameters of 400 kV Overhead Line 
 
                                                 
1 ICNIRP - International Commission on Non-Ionizing Radiation Protection 
Part I – Project Description and Project Plan 
4




Typical tower outlines are as follows, with the likely proportion of each type detailed 
underneath. 
 
Short Tower (46m) 
   Medium Tower (55m) 
  Tall Tower (67m) 
  (40%) 
  (55%) 
   (5%) 
 
Figure 2-1: Typical 400 kV Suspension Towers General Outline 
 
2.2.2  Transmission Line Route 
 
Transpower has been using the ACRE (Area, Corridor, Route, Easement) process, 
described further in an appendix to Part III of this submission, to finalise a route and 
easement for the proposed 400 kV overhead transmission line.  In October 2004, two 
route options (referred to as Eastern and Western) were publicly released.  This 
commenced a significant period of consultation and technical/engineering, 
environmental investigation into determining the final route. 
 
An interim route decision was made on 14 May 2005 which proposed a largely 
western route for the line.   Following a period of written and verbal submissions a 
final route (confirming the interim decision) was announced on 19 July 2005, together 
with an indicative centre-line.  Detailed investigations together with landowner 
negotiations are now underway with a view to determining a final easement 
centreline by late November 2005. 
 
Transpower has confirmed that the Arapuni-Pakuranga 110 kV transmission line 
which follows the final route for most of its length would be removed in its entirety.  
 
A map showing the final route can be found in Appendix IB. 
 
Part I – Project Description and Project Plan 
5

2.3  400 kV Underground Cable 
 
The proposed investment includes a 400 kV, double circuit, underground cable from 
the underground cable to overhead line transition station near Ormiston Road, via 
predominantly public roads into Otahuhu substation, with a route length of 
approximately 9 km. 
 
2.3.1  Design Parameters 
 
The anticipated key design parameters for the 400 kV underground cable are as 
described in Table 2-2 below: 
 
Item 
Value 
Number of circuits 

Number of cables per circuit 
3 x single phase cables 
Route length 
9 km 
Installation method 
Direct burial or in ducts as required 
Depth of burial 
1.5 m, nominal 
Distance between cable circuits 
> 3m 
Circuit rating 
1000 MVA continuous 
Rated voltage 
420 kV 
Conductor material and size 
Copper 2500 sq mm 
Insulation 
XLPE or SCFF 
Metal sheath 
Aluminium 
Oversheath 
PVC or HDPE 
Method of sheath bonding 
Crossbonded 
Maximum Electric field strength 
Zero - Except at terminations in a 
restricted area where a limit of 10 
kV/ m will apply. 
 
In accordance with ICNIRP 
Guidelines  
Maximum Magnetic Flux Density 
In accordance with ICNIRP 
Guidelines  
Radio frequency interference 
To comply with NZS 6869 
Table 2-2: Anticipated Key Design Parameters of 400 kV Underground Cable 
 
 
2.3.2  Environmental and Property 
 
Transpower considered that obtaining designations under the Resource 
Management Act and securing of property rights for a 400 kV overhead transmission 
line, through densely populated urban areas into Otahuhu would create significant 
environmental, property, political and financial risks to the projects success. It would 
also be likely to lead to unacceptable time delays in the project. The environmental 
process followed has identified that, due to these reasons, the closest distance that 
the 400 kV overhead line can approach to Otahuhu substation is 9 route kilometres. 
 
An overhead line to underground cable transition station is planned to be constructed 
at this point, near Ormiston Road in South Auckland.   
 
The cables would exit this transition station and, where practicable, be direct buried 
in public roads all the way into Otahuhu substation.  In August 2005, Transpower 
Part I – Project Description and Project Plan 
6

announced a preferred underground cable route for further consultation with affected 
parties.  A map of the preferred underground cable route is attached as Appendix IC. 
 
Transpower would need to secure approvals under the Resource Management Act 
for the cable route by way of designation. 
 
2.4 400/220 kV Substations 
 
The proposed investment includes two new 3-phase, 500 MVA, 400/220 kV 
interconnector transformers at a new Whakamaru North substation (WHN) and two 
new 3-phase, 500 MVA, 400/220 kV interconnector transformers at the existing 
Otahuhu substation (OTA) to terminate the 400 kV line and provide interconnection 
to the existing transmission system.   
 
The switching arrangement for the new 400 kV substations at Otahuhu and 
Whakamaru North will be breaker and a half configuration. 
 
2.4.1  Design parameters 
 
The anticipated key parameters for the 400/220 kV substations are as provided 
below in Table 2-3: 
 
  
Item 
Value 
Substation Type 
400 kV (OTA): Outdoor Air Insulated 
Switchgear or Indoor Gas Insulated 
Switchgear (to be confirmed) 
400 kV (WHN): Outdoor Air Insulated 
Switchgear or Indoor Gas Insulated 
Switchgear (to be confirmed) 
220 kV (OTA): Outdoor Air Insulated 
Switchgear or Indoor Gas Insulated 
Switchgear (to be confirmed) 
220 kV (WKM): Outdoor Air Insulated 
Switchgear 
Substation switching 
400 kV (OTA): 1 ½ breaker 
arrangement 
400 kV (WHN): 1 ½ breaker 
220 kV (OTA): 1 ½ breaker 
System voltage 
220 kV and 400 kV Nominal 
245 kV and 420 kV Maximum 
 
No. of transformers 
2 at each site 
 
Transformer rating 
500 MVA, 400/220 kV, 3-phase 
No. of shunt reactors 
2 (one on each circuit) 
Shunt reactor rating at 
75 Mvar, 400 kV, 3-phase 
Otahuhu 
Table 2-3: Anticipated Key Design Parameters for 400/220kV Terminal Stations 
 
 
2.4.2  Whakamaru North Substation 
 
A new substation site will be developed at Whakamaru North to accommodate the 
new 400/220 kV interconnection facilities and to provide for future 400 kV expansion 
Part I – Project Description and Project Plan 
7

if required.  The new 400/220 kV substation will be constructed approximately 1 km 
to the North of the existing 220 kV substation to provide physical separation from the 
existing switchyard.  Two 220 kV tie-lines will be established to connect the output of 
the 400/220 kV interconnector transformers to the existing Whakamaru 220 kV bus. 
 
The new substation will be designed to provide the necessary number of connections 
at 400 kV to the two new circuits and interconnector transformers.  Provision will be 
made for the site to be expanded to ten 400 kV bays and nine 220 kV bays in the 
future if required.   
 
Transpower plans to use outdoor air insulated switchgear at Whakamaru substation 
for the 220 kV but is still investigating indoor gas-insulated switchgear (GIS) versus 
air-insulated switchgear (AIS) for the 400 kV.  A final decision will be made by 
December 2005. 
 
2.4.3  Otahuhu Substation 
 
A new 400/220 kV substation will be constructed at Otahuhu substation within the 
boundary of Transpower’s existing substation and ancillary facilities. 
 
In order to provide diversity of supply at Otahuhu substation, the 400/220 kV 
interconnector transformers will be connected to a new 220 kV busbar which is 
physically separate from the existing 220 kV bus.  The existing 220 kV circuits from 
Otahuhu to Henderson and Penrose will be rearranged so that these key loads are 
supplied from both the existing and new 220 kV busses to achieve this diversity.  
Provision will also be made so that other key loads can be supplied from the 
extended 220 kV substation in the future.  The new and existing sections of the 
220 kV substations at Otahuhu will be interconnected by two tie-lines. 
 
Transpower is still finalising its switchgear arrangements at OTA. It is likely that the 
400 kV will be indoor GIS switchgear, and the 220 kV will be AIS switchgear. A final 
decision will be made by December 2005. 
Part I – Project Description and Project Plan 
8

 
3 Project 
Plan 
There are a significant number of activities and processes that need to be completed 
prior to, and during, the physical construction of the proposed investment.    These 
form part of Transpower’s project plan and are as follows: 
3.1 Investigation Process 
 
The investigation process has included all engineering and system planning work to 
identify the need for investment, identify all possible transmission options and non 
transmission alternatives and to select a preferred solution to provide long term 
security of supply into the upper North Island. 
 
This process also includes environmental, property and engineering work required to 
investigate and select the preferred route corridor and investigate and select two 
500m wide routes within that route corridor.  It also includes consultation on the 
preferred routes and the preparation of the documentation required to lodge notices 
of requirement (in respect of the designation process). 
 
3.2 Environmental Process 
 
Since October 2004 Transpower has been following a public consultation process to 
gather information to assist in determining which of two 500 m wide route options will 
be selected as the preferred option.  
 
An interim decision on a preferred route was announced on 14 May 2005, and the 
public were provided with a summary of the consultation process undertaken and the 
data on which Transpower based its decision. The public were invited to give 
submissions to Transpower (either written or oral) on this interim decision.  Following 
review of these submissions, Transpower announced a final route on 19 July 2005 
together with an indicative centre-line. 
 
The final easement centre-line will be confirmed by late November 2005 and 
Transpower will prepare statutory Resource Management Act (RMA) documentation 
for Notice of Requirement (NoR) lodgement. 
 
The NoR process depends on whether it is ‘called in’ by the Minister for the 
Environment. In the event that the NoR is ‘called in’, the Minister can either appoint a 
board of enquiry, or refer the matter directly to the Environment Court for 
consideration. Although ‘call in’ procedures are still being resolved by the Ministry for 
the Environment, this will affect notification and timeframes for submissions. 
 
In the event it is not ‘called in’, the NoR when lodged with the applicable Councils 
must go through the public notification, recommendation and decision making 
process before it is confirmed as a designation. The key steps in the designation 
process are outlined in sections 168 to 179 of the RMA.  As appropriate, the NoR 
documentation will be accompanied by applications for resource consents, which will 
need to be supported by detailed assessments of effects on the environment.  
 
Part I – Project Description and Project Plan 
9

The designation process will offer a number of opportunities for people to become 
further involved in the process. Once the Councils have received the NoR, it will be 
publicly notified. Any member of the public then has 20 working days within which to 
lodge their support or opposition to the proposed transmission line (NoR). 
 
A hearing will be held to consider the NoR and the Requiring Authority (Transpower) 
and all those who lodge a submission in support or opposition to the NoR can speak 
at the hearing. Submitters are able to speak their submission, and may also bring 
along someone to represent them, and/or present evidence on their behalf. 
 
Following the hearing, the Councils will recommend to Transpower whether it thinks 
the NoR should be confirmed, should be confirmed with modifications and/or 
conditions; or should be withdrawn.  
 
Transpower will then decide whether or not to accept the Councils’ recommendation. 
Once the Councils have received Transpower’s decision, it will serve a copy of the 
decision on all submitters as well as landowners and occupiers whose land is directly 
affected by the transmission line. 
 
Anyone who lodged a submission, and the Councils, can appeal the decision or parts 
of the decision to the Environment Court within 15 working days of when the decision 
was sent out. A one-year timeframe has been estimated to resolve all Environment 
Court appeals, resulting in final statutory approval in March 2008. 
 
Other approvals that may be required include Authorities under the Historic Places 
Act and permits/concessions where a line crosses Crown or Department of 
Conservation land, or reserve land. Building consents may also be required for 
relevant construction work coming under the Building Act 2004.  
 
3.3  Property Rights Acquisition Process 
 
The property acquisition process will commence in full following the determination of 
the final centre-line of the 400 kV transmission line in December 2005.  
 
To build the proposed line, Transpower will need to secure an appropriate interest 
(usually an easement) in all properties the line will cross and pay fair compensation 
for this interest.  The compensation will reflect any loss in value to the property 
arising from the presence of the new transmission line and associated easement that 
crosses it. 
 
During earlier consultations, a number of landowners indicated that their preference 
would be to sell their property to Transpower rather than grant an easement. 
Transpower will consider buying properties that the proposed transmission line would 
cross on a case-by-case “willing buyer willing seller” basis. 
  
For all property acquisitions (whether easement or property purchase), negotiations 
in good faith will be the key objective. However, it is anticipated that there will be a 
number of landowners where negotiations in good faith will not result in an 
agreement being reached. In the event this occurs, Transpower as a Requiring 
Authority will seek to use the compulsory acquisition processes within the Public 
Works Act 1981 to secure the necessary property right so that it can construct, 
operate and maintain the proposed line. 
 
Part I – Project Description and Project Plan 
10

3.4 Engineer/Procure/Construct Process 
 
This process will include all the detailed engineering design, procurement of all 
equipment, construction and commissioning of the project. 
 
The project will be split into several implementation packages to provide programme 
flexibility, and to align the individual implementation packages with their related risks 
to ensure that these risks are placed where they are best managed.  In general terms 
the implementation packages will all be “design/build” and there are likely to be four 
basic packages covering: 
 
• 
The 400 kV overhead transmission line 
• 
The 400/220 kV interconnecting transformers and associated substation 
works at OTA and WHN (including the overhead to underground 
transition station) 
• 
The 400 kV underground cable 
• 
The dismantling of relevant existing transmission lines. 
The 400 kV overhead transmission line is the project critical path, and this is 
therefore the implementation package that will be most intolerant of project delays. In 
order to ensure that Transpower is able to secure the best engineering solution and 
commercial arrangement it sought an international registration of interest (ROI) 
during August 2005. The ROI process involves the receipt of detailed submissions, 
their evaluation, face to face interviews, reference checking (technical and 
commercial), and short listing. The ROI process closes in October 2005, with a short 
list for tendering to be determined by January 2006. 
 
It is planned that short listed tenderers be asked to bid for an engineering, 
procurement and construction contract on 10 April 2006. The contract is planned to 
be awarded no later than 6 November 2006. 
 
3.5  Critical Timeframes and Milestones  
 
A project of the proposed investment’s magnitude would normally be expected to 
take a period of eight years from initial mobilisation to final commissioning. 
Transpower has identified that the proposed investment is required by May 2010 
therefore all major project milestones are critical to the successful implementation of 
the proposed investment.  
 
A summary of key milestones for each process is set out below and further 
highlighted in the bar chart in Figure 2-2. 
 
3.5.1  Environmental & Property 
 
• 
Preferred Route Announced: 19 July 2005 
• 
Easement Centre Line Confirmed: December 2005 
• 
Notice of Requirement (NoR - for a designation under the RMA) Lodged 
with Councils, or “called in” by the Minister for Environment: April 2006 
• 
Designation Granted: March 2008 
• 
Property Rights Secured: September 2008 
Part I – Project Description and Project Plan 
11

 
3.5.2  Transmission Line Engineer/Procure/Construct 
 
• 
Commencement of Registration of Interest & Short List: 31 August 2005 
(completed) 
•  Commencement of Tender/Evaluation/Negotiation Process for 
Design/Procure/Construct: 10 April 2006 
• 
Commencement of Design/Procure/Construct Process: 6 November 2006 
• 
Final Commissioning: 27 May 2010 
Part I – Project Description and Project Plan 
12


 
Figure 2-2: Key activity timeline 
 
Part I – Project Description and Project Plan 
13

Appendix IA - Transmission Schematic of Project 
(Simplified)  

X
X
Otahuhu 220 
kV
X
X
X
X
Two 400/220 Interconnecting 
transformers rated at 500 
MVA

X
X
Otahuhu 400 
kV
X
X
X
X
X
X
2 switchable shunt 
reactors 50 Mvar

9km of Underground 
Cable rated 420 kV 
1000 MVA per circuit 

Cable termination 
station near 
Ormiston Rd 

190 km of double circuit 
overhead line nominal 
400 kV, 1200 MVA per 
circuit

X
X
Whakamaru 
400 kV 
X
X
X
X
Two 400/220 Interconnecting 
transformers rated at 500 
MVA

Whakamaru 220 kV
 
Part I – Project Description and Project Plan 
14





 
Appendix IB - Map of Route Options  
 
 
 
 
Part I – Project Description and Project Plan 
15








Appendix IC - North Island 400 kV Preferred 
Underground Cable Route 

 
 
 
 
Part I – Project Description and Project Plan 
16

Appendix ID -  North Island 400 kV Grid Upgrade 
Project Critical Path Timeline 

 
Date 
Action Comment 
 

 
Lodge submission with 
Triggers EC process 
31 May 2005 
Electricity Commission 
 
 
 
 
Commence “good faith” 
EC approval required prior to TP 
15 July 2005 
property rights acquisition 
commitment to significant 
negotiations 
expenditure 
 
 
 
 
 
 
13 April 2006 
Lodge NoR 
 
Commence compulsory 
Requires Minister of Lands 
property rights acquisition 
approval.  Will almost certainly 
require unfettered approval by EC 
before Minister will “sign off” 
 
 
 
 
 
 
 
 
Award “Construction” 
Needs to be conditional on 
3 Nov 2006 
contract 
designations and certainty of 
property rights acquisition.  If there 
is uncertainty about the recovery of 
the cost of the risk of 
cancellation/delay then TP 
shareholders will need to 
underwrite. 
 
 
 
 
 
 
 
 
Designation granted 
28 Mar 2008 
 
Start “Field” construction 
Requires designations to be 
granted and property right 
acquisition certainty to be in place 
(ie section 23 PWA) 
 
 
 
 
 
 
 
 
Property Rights secured 
 
25 Sept 2008 
 
 
 
 
 
 
 
 
27 May 2010 
Commission 400 kV 
 
project 
 
Part I – Project Description and Project Plan 
17